Product Description
In the complex refining and chemical processing industries, the efficient separation of fluids and vapors is critical for purity and equipment protection. Our gas-liquid separator mesh (also known as demister pad or mist eliminator mesh) is a highly specialized, crochet-knitted wire mesh designed specifically to capture entrained liquid droplets from vapor streams. Manufactured from premium stainless steel wires (typically 304 or 316L) ranging from φ0.08mm to φ0.30mm, it offers an exceptional balance of anti-corrosion capability and cost-effectiveness. This makes it the core functional component in oil-gas separators, distillation towers, and industrial scrubbers.
What defines our manufacturing excellence is the precision of our knitted structure. Depending on the required filtration efficiency, we utilize single-strand, multi-strand, or metal-fiber mixed knitting techniques. The mesh features specific corrugated angles (20 to 45 degrees) and depths (4 to 7mm) to maximize the surface area for droplet coalescence while minimizing pressure drop. As a factory with deep ties to the petroleum sector (supplying networks associated with CNPC and CNOOC), we understand that even a minor failure in a gas-liquid separator mesh can halt a billion-dollar refinery. Therefore, we subject every roll to stringent ISO 9001:2015 quality checks to guarantee operational perfection.
Specifications
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Wire Diameter |
0.08mm to 0.30mm (flat or round wire). |
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Materials |
304, 304L, 316, 316L, 321, 2205, Titanium, Nickel, Monel, etc. |
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Mesh Hole Sizes |
2x4mm, 4x5mm, 7x...mm. |
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Corrugation |
|
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Standard Widths |
100mm, 150mm, 300mm, 400mm, 500mm, 600mm. |
Applications
Core element in wire mesh demisters and mist eliminators.
Oil and gas separation in petrochemical refining towers.
Environmental protection dust and emission control equipment.
Automotive industry and electronic appliance filtration.
Customization & Factory Strength
With an agile R&D team and specialized knitting machinery, we can process exotic alloys (like Hastelloy or pure Titanium) for extreme temperature or highly acidic environments. Whether you need standard rolls or pre-formed demister pads based on your engineering drawings, our 15+ years of factory expertise ensure a perfect match for your vessel internals.
Packaging & Shipping
The mesh is rolled tightly, wrapped in moisture-proof barrier paper, and placed in sturdy wooden crates or cartons to prevent crushing of the delicate corrugations. Delivery times vary based on material rarity, with standard SS304/316 clearing production swiftly.
FAQ
Q: Can you manufacture based on our specific demister pad dimensions?
A: Yes, metal wire mesh products, particularly knitted and formed meshes, are our absolute specialty. We can manufacture exactly to your technical drawings.
Q: How long does it take for custom sample development using exotic alloys?
A: The timeframe depends on raw material availability. For standard stainless steels, it is rapid. For special alloys, we will negotiate a realistic timeline based on material procurement.
Q: Do you perform 100% inspection before packing the mesh?
A: Yes, we rigorously inspect the wire gauge, mesh density, and corrugation depth to ensure 100% compliance before packaging.
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