Product Description
Controlling emissions and recovering valuable chemical liquids are top priorities for modern industrial facilities. Our droplet separator mesh (also recognized as mist eliminator mesh) is engineered precisely for this purpose. By utilizing a sophisticated crochet knitting method to interlock wires ranging from φ0.08mm to φ0.30mm, we create a dense, tortuous path that forces vapor streams to change direction continuously. As the gas flows through, entrained liquid droplets collide with the wire surfaces, coalesce into larger drops, and fall back due to gravity. This highly efficient physical separation protects downstream compressors, reduces toxic emissions, and purifies output gases.
As a manufacturer with a robust footprint in the energy and environmental protection sectors, we ensure our droplet separator mesh meets rigorous performance benchmarks. We frequently utilize 304, 304L, 316, and 316L stainless steels due to their excellent cost-to-performance ratio in corrosive tower environments. The mesh is formed with precise 20-45 degree corrugations to maximize internal void volume, ensuring a minimal pressure drop while maintaining high separation efficiency. Trusted by major industry players, our production lines deliver consistent, high-yield outputs that empower global chemical plants to operate cleaner and safer.
Specifications
|
Wire Diameter |
0.08mm to 0.30mm (Optimal range for droplet coalescence). |
|
Mesh Holes |
Common sizes include 2x4mm, 4x5mm, 7x...mm. |
|
Corrugation Depth |
4mm to 7mm at 20-45 degree angles. |
|
Material Range |
SS 304/316L, 321, 317L, 904L, NS-80, C276, Titanium, etc. |
|
Weaving Type |
Hook knitted (single, multi-strand, or mixed). |
Applications
Core media for demisters in distillation and absorption towers.
Environmental protection equipment for exhaust gas purification.
Oil-gas separators in petroleum extraction and refining.
Scrubbers in marine exhaust gas cleaning systems.
Quality Control & Capabilities
Under our ISO 9001:2015 quality management system, every phase from raw wire drawing (procured to your technical specs) to final knitting is strictly monitored. Our R&D team can design custom mesh densities to target specific micron-sized droplets, offering a bespoke solution that off-the-shelf products cannot match.
Packaging & Shipping
We utilize rigid outer packaging to ensure the delicate corrugations of the droplet separator mesh are not flattened by stacking pressure during ocean freight. We support flexible trade terms to integrate smoothly into your supply chain.
FAQ
Q: Do you have experience working with major global brands?
A: We have deep cooperation with major state-owned enterprises like CNPC and CNOOC, and our high-quality mesh products are heavily exported via traders to the Middle East and South Asia.
Q: How do you ensure on-time delivery for large refinery overhaul projects?
A: We break down the contract into detailed milestones, strictly control production schedules, and maintain open, phased communication with you to guarantee deadline adherence.
Q: What happens if the goods arrive damaged and the mesh is crushed?
A: We meticulously plan our packaging to prevent this. However, if transit damage occurs under our agreed shipping terms (e.g., FOB/DDP), we will honor our commitments and resolve the issue swiftly.
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